Vegetable Blanching Solutions

Falling Film Chillers for Vegetable Processes

In the vegetable blanching industry, falling film chillers are essential for rapid cooling after blanching to preserve color, texture, and nutrients. These devices optimize heat transfer, ensuring efficient post-blanch cooling while handling high volumes and maintaining hygienic conditions.

Falling film chillers are designed to rapidly cool blanched vegetables to precise temperatures. In this setup, a thin film of chilled water flows over vertical tubes, with refrigerant evaporating inside, providing high-efficiency indirect cooling. They can manage the cooling demands in vegetable processing such as immersion cooling after steam or water blanching. Their ability to quickly transfer heat, handle large throughputs, prevent overcooking, and support energy recovery make them vital to the industry.

Falling film chillers play a critical role in post-blanch cooling, enzyme inactivation, and temperature management in vegetable production. Manufacturers construct these chillers with materials that meet food industry standards for purity and safety, including sanitary designs compliant with 3-A Sanitary Standards. Advanced engineering addresses scalability and maintenance, allowing seamless integration into vegetable blanching lines.

Vegetable Blanching Solutions Achieving high-quality blanched vegetables demands advanced chilling technology to optimize preservation and efficiency. HeatX leads in vegetable blanching with a range of falling film chillers tailored for your needs.

Post-Blanch Cooling: Falling film chillers provide chilled water for rapid cooling after blanching, stopping the cooking process.

Enzyme Inactivation: Quick cooling locks in nutrients and color using high-efficiency falling film technology.

Temperature Control: Falling film chillers maintain precise temperatures to ensure product quality.

Energy Recovery: These chillers recover heat from blanching water, reducing energy consumption and optimizing operations.

Hygiene Maintenance: In vegetable sanitation, chillers support clean-in-place systems for hygienic operations.

Batch Process Cooling: Vegetable batches are efficiently cooled without compromising texture, supporting continuous production.

Vegetable blanching equipment
Shell & Tube:
Sanitary Applications
  • Evaporators & Condensers
  • Sanitary Materials
  • Stock and Custom Models Available
Shell and Tube
Plate & Frame:
Sanitary Applications
  • Fully Customizable
  • Multiple Materials Available
  • Easy Service and Maintenance
Plate and Frame
Brazed Plate:
Sanitary Applications
  • Compact Form Factor
  • Multiple Materials Available
  • Various Connections
Embossed Plate
Tube-in-Tube:
Sanitary Applications
  • Fully Customizable
  • High Temperature & Pressure
  • Temperature Crossing
Tube-in-Tube

Falling film chillers are integral to vegetable blanching as they provide efficient post-blanch cooling to halt enzyme activity. They maintain precise temperature control during immersion or spray cooling, ensuring nutrient retention. These chillers support hygienic operations and energy efficiency, adhering to food safety standards for high-quality blanched vegetables.

Common chiller types used in the vegetable blanching industry include:

  • Shell and Tube Chillers: Offer accurate temperature control and durability for high-volume blanching cooling.
  • Plate Heat Chillers: Ideal for efficient heat transfer, easy cleaning, and scalability in blanching settings.
  • Falling Film Chillers: Provide high-efficiency cooling for rapid post-blanch chilling in vegetable processes.

Stainless steel and sanitary alloys are ideal for falling film chillers in vegetable blanching due to their durability and hygiene. These materials withstand high temperatures from blanching and cleaning processes, ensuring compliance with food safety standards.

Falling film chillers use smooth, non-reactive surfaces like stainless steel to prevent contamination, ensuring process purity. Their design separates the cooling medium from the chilling water, eliminating cross-contamination risks. Many are compatible with Clean-in-Place (CIP) systems for easy maintenance, meeting food safety and sanitary standards.

Falling film chillers can recycle blanching water by cooling and reusing it, reducing water usage and costs while maintaining effective enzyme inactivation for vegetable processing.

Falling film chillers enhance energy efficiency by providing high heat transfer rates with minimal refrigerant use. They recover energy between blanching and cooling stages, reducing overall consumption and optimizing vegetable operations.

When selecting falling film chillers for vegetable blanching applications, essential safety features include:

  • Sanitary Design: Built to handle vegetable blanching with sanitary components.
  • Temperature and Pressure Controls: Sensors and shutoffs to maintain safe conditions.
  • Corrosion-Resistant Materials: Ensures durability in hot and moist environments.
  • Leak Detection Systems: Prevents water leaks and minimizes risks.
  • CIP Compatibility: Allows safe cleaning without exposure to hazards.

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