Produce Chilling Solutions

Falling Film Chillers for Produce Processes

In the produce industry, falling film chillers are essential for efficient post-harvest chilling to extend shelf life and maintain freshness of fruits and vegetables. These devices optimize heat transfer, ensuring rapid cooling while handling delicate produce and maintaining hygienic conditions.

Falling film chillers are designed to rapidly cool produce to precise temperatures, often close to freezing. In this setup, a thin film of chilled water or air flows over vertical tubes, with refrigerant evaporating inside, providing high-efficiency indirect cooling. They can manage the cooling demands in produce processing such as hydro-cooling, vacuum cooling, or forced-air chilling. Their ability to quickly transfer heat, handle large volumes, prevent bruising, and support energy recovery make them vital to the industry.

Falling film chillers play a critical role in chilling, humidity control, and temperature management in produce storage and transportation. Manufacturers construct these chillers with materials that meet food industry standards for purity and safety, including sanitary designs compliant with 3-A Sanitary Standards. Advanced engineering addresses scalability and maintenance, allowing seamless integration into produce handling systems.

Produce Chilling Solutions Achieving fresh produce demands advanced chilling technology to optimize quality and reduce waste. HeatX leads in produce chilling with a range of falling film chillers tailored for your needs.

Hydro-Cooling: Falling film chillers provide chilled water for hydro-cooling systems, rapidly removing field heat from produce.

Vacuum Cooling Support: Chilled environments are maintained using high-efficiency falling film technology for vacuum cooling leafy greens.

Forced-Air Chilling: Falling film chillers generate cold air for forced-air systems, ensuring uniform cooling.

Energy Recovery: These chillers recover energy between chilling stages, reducing consumption and optimizing operations.

Humidity Control: In produce storage, chillers help maintain optimal humidity levels during chilling.

Batch Process Cooling: Produce batches are efficiently chilled without compromising freshness, supporting continuous handling.

Produce chilling equipment
Shell & Tube:
Sanitary Applications
  • Evaporators & Condensers
  • Sanitary Materials
  • Stock and Custom Models Available
Shell and Tube
Plate & Frame:
Sanitary Applications
  • Fully Customizable
  • Multiple Materials Available
  • Easy Service and Maintenance
Plate and Frame
Brazed Plate:
Sanitary Applications
  • Compact Form Factor
  • Multiple Materials Available
  • Various Connections
Embossed Plate
Tube-in-Tube:
Sanitary Applications
  • Fully Customizable
  • High Temperature & Pressure
  • Temperature Crossing
Tube-in-Tube

Falling film chillers are integral to produce processing as they provide efficient chilling close to freezing points without ice formation. They maintain precise temperature control during hydro-cooling, vacuum cooling, and storage, ensuring freshness. These chillers support hygienic operations and energy efficiency, adhering to food safety standards for high-quality produce.

Common chiller types used in the produce industry include:

  • Shell and Tube Chillers: Offer accurate temperature control and durability for high-volume produce chilling.
  • Plate Heat Chillers: Ideal for efficient heat transfer, easy cleaning, and scalability in produce settings.
  • Falling Film Chillers: Provide high-efficiency cooling for water-based chilling in produce processes.

Stainless steel and sanitary alloys are ideal for falling film chillers in produce processing due to their durability and hygiene. These materials withstand moisture and cleaning processes, ensuring compliance with food safety standards.

Falling film chillers use smooth, non-reactive surfaces like stainless steel to prevent contamination, ensuring process purity. Their design separates the cooling medium from the chilling water, eliminating cross-contamination risks. Many are compatible with Clean-in-Place (CIP) systems for easy maintenance, meeting food safety and sanitary standards.

Falling film chillers can recycle chilled water in produce hydro-cooling, reducing water usage and costs while maintaining effective cooling for fruits and vegetables.

Falling film chillers enhance energy efficiency by providing high heat transfer rates with minimal refrigerant use. They recover energy between chilling stages, reducing overall consumption and optimizing produce operations.

When selecting falling film chillers for produce applications, essential safety features include:

  • Sanitary Design: Built to handle produce chilling with sanitary components.
  • Temperature and Pressure Controls: Sensors and shutoffs to maintain safe conditions.
  • Corrosion-Resistant Materials: Ensures durability in moist environments.
  • Leak Detection Systems: Prevents water leaks and minimizes risks.
  • CIP Compatibility: Allows safe cleaning without exposure to hazards.

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